Blower Unit
Components and components location
1. Blower unit assebmly 2. Blower upper cover [LH] 3. Duct seal 4. Blower upper cover [RH] 5. Intake actuator 6. Air filter cover 7. Intake door
| 8. Air filter 9. Blower upper case 10. Blower plate 11. Blower lower case 12. Power mosfet 13. Resistor 14. Blower lower cover 15. Blower motor
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Repair procedures
1. | Disconnect the negative (-) battery terminal. |
2. | Recover the refrigerant with a recovery / recycling / charging station. |
3. | When the engine is cool, drain the engine coolant from the radiator. (Refer to Engine Mechanical System - "Coolant") |
4. | Remove the bolts and the expansion valve (A) from the evaporator core. Tightening torque : 8.8 - 13.7 N.m ( 0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft) |
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| Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination. |
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| When installing, replace with a new O-ring. |
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5. | Disconnect the heater hoses (A) from the heater unit. •
| Engine coolant will run out when the hoses are disconnected; drain it into a clean drip pan. Be sure not to let coolant spill on electrical parts or painted surfaces. If any coolant spills, rinse it off immediately. |
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6. | Remove the cowl top cover. (Refer to Body (Interior and Exterior) - "Cowl Top Cover") |
7. | Remove the battery. (Refer to Engine Electrical System - "Battery") |
8. | Loosen the cowl cross member mounting bolts. |
9. | Remove the front pillar trim. (Refer to Body (Interior and Exterior) - "Front Pillar Trim") |
10. | Remove the floor console assembly. (Refer to Body (Interior and Exterior) - "Floor Console Assembly") |
11. | Remove the shift lever assembly. (Refer to Automatic Transmission System - "Shift Lever") |
12. | Remove the cowl side trim. (Refer to Body (Interior and Exterior) - "Cowl Side Trim") |
13. | Remove the crash pad lower panel. (Refer to Body (Interior and Exterior) - "Crash Pad Lower Panel") |
14. | Remove the steering column shroud lower panel. (Refer to Body (Interior and Exterior) - "Steering Column Shroud Panel") |
15. | Remove the steering wheel. (Refer to Steering System - "Steering Wheel") |
16. | Remove the multifunction switch. (Refer to Body Electrical System - "Multifunction Switch") |
17. | Lower the steering column after loosening the mounting bolts. (Refer to Steering System - "Steering Column and Shaft") |
18. | Disconnect the junction box connectors (A). |
19. | Disconnect the multi box connectors (A). [LH] [RH] |
20. | Remove the center console duct (A). |
21. | Disconnect the airbag control module (SRSCM) connector (A). |
22. | Remove the rear air duct (A) and separate the floor carpet (B) to obtain space for removing the rear heating duct. |
23. | Remove the front air duct (A). |
24. | Loosen the cowl blower unit mounting bolts. Tightening torque : 3.9 - 5.9 N.m ( 0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft) |
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25. | Remove the drain hose (A). |
26. | Disconnect the connectors (A) and the mounting clips in the front pillar. [LH] [RH] |
27. | After loosening the bolts and nuts remove the main crash pad and cowl cross bar assembly (A) together. |
28. | Disconnect the heater & blower unit connectors. [Driver 1) | Loosen the mounting screw, remove the shower duct (A). |
2) | Disconnect the temperature control actuator connector (A). |
3) | Disconnect the mode control actuator connector (A). |
[Passenger's side] 1) | Loosen the mounting screw, remove the shower duct (A). |
2) | Disconnect the intake actuator connector (A). |
3) | Disconnect the temperature control actuator connector (A). |
4) | Disconnect the power mosfet connector (A). |
5) | Disconnect the blower motor connector (A). |
6) | Disconnect the evaporator temperature sensor connector (A). |
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29. | Loosen the heater & blower unit mounting bolt. Tightening torque : 3.9 - 5.9 N.m ( 0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft) |
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30. | Remove the heater and blower unit (A) from the crash pad after loosening the mounting nuts. Tightening torque : 3.9 - 5.9 N.m ( 0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft) |
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31. | Separate the blower unit (A) from the heater & blower unit assembly after loosening the screws. |
32. | To install, reverse the removal procedure. |
Blower Motor
Repair procedures
1. | Connect the battery voltage and check the blower motor rotation. |
1. | Disconnect the negative (-) battery terminal. |
2. | Disconnect the blower motor connector (A) and then remove the blower motor (B) after loosening the screws. |
3. | To install, reverse the removal procedure |
Power Mosfet
Description and operation
It is installed to the DATC and adjusts the fan rpm by precisely controlling the voltage applied to the blower motor.
Repair procedures
1. | Manually operate the control switch and measure the voltage of the blower motor. |
2. | Select the control switch to raise the voltage until high speed.
Fan Speed
| Motor Voltage (V) (Manual)
| 1
| 3.8
| 2
| 5
| 3
| 6.1
| 4
| 7.3
| 5
| 8.5
| 6
| 9.7
| 7
| 10.9
| 8
| Battery +
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1. | Disconnect the negative (-) battery terminal. |
2. | Disconnect the power mosfet connector (A) and then remove the power mosfet (B) after loosening the mounting screws. |
3. | To install, reverse the removal procedure. |
Blower Resistor (Manual)
Repair procedures
1. | Measure the resistance between the terminals. |
2. | The measured resistance is not within specification, the blower resistor must be replaced. (After removing the resistor) |
1. | Disconnect the negative (-) battery terminal. |
2. | Disconnect the connector (A) and then remove the blower resistor (B) after loosening the mounting screws. |
3. | To install, reverse the removal procedure. |
Climate Control Air Filter
Description and operation
The climate control air filter is located in the blower unit. It eliminates foreign materials and odor. The particle filter performs a role as an odor filter as well as a conventional dust filter to ensure comfortable interior environment.
Repair procedures
1. | Remove the glove box. (Refer to Body (Interior and Exterior) - "Glove Box") |
2. | Remove the filter cover (A) by pressing the knob. |
3. | Replace the air filter (A) with a new one according to the direction of air filter. |
4. | To install, reverse the removal procedure. |
Intake Actuator
Description and operation
The intake actuator is located at the blower unit. It regulates the intake door by a signal from the control unit. Pressing the intake selection switch will shift between recirculation and fresh air modes.
Components and components location
Specifications
Door position
|
Voltage (V)
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Error detecting
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Max. cooling
| 0.3 ± 0.15
| Low voltage : 0.1V or less
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Max. heating
| 4.7 ± 0.15
| High voltage : 4.9V or more
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Repair procedures
1. | Verify that the intake actuator operates to the fresh position when connecting 12V to terminal 3 and grounding terminal 7. |
2. | Verify that the intake actuator operates to the recirculation position when connected in reverse.
Pin No
| Function
| 1
| -
| 2
| -
| 3
| Fresh air
| 4
| Sensor REF (+5V)
| 5
| Feedback signal
| 6
| Sensor ground
| 7
| Recirculated air
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3. | Connect the intake actuator connector. |
4. | Turn the ignition switch ON. |
5. | Check the voltage between terminal 6 and 5. |
6. | If the measured voltage is not within specification, check the operation by replacing the existing intake actuator with a new genuine part. After that, determine whether replacement of the temperature control actuator is required or not. |
1. | Disconnect the negative (-) battery terminal. |
2. | Remove the Heater & Blower unit assebmly. (Refer to Heater - "Heater Unit") |
3. | Disconnect the connector (A) and then remove the intake actuator (B) after loosening the mounting screws. |
4. | To install, reverse the removal procedure. |
Heater Unit
Components and components location
Component Location1. Heater unit assemblyCompoents1. Heater unit assembly2. Heater tube cover3. Heater core assembly4. Mode control actuator [LH]5. D ...
Heater & A/C Control Unit (Manual)
Components and components location
Components[This illustration shows the LHD type. RHD type is symmetrical.][Connector A]
Pin No
...