Shift Lever
Components and components location
1. Shift lever knob & boots 2. Shift lever assembly 3. Select cable
| 4. Shift cable 5. Retainer
|
Repair procedures
1. | Turn OFF ignition switch and disconnect the negative (-) battery cable. |
2. | Remove the floor console assembly. (Refer to Body - "Floor Console") |
3. | Remove the snap pin (A) and then separate the select cable socket (B). |
4. | Separate the cable socket (A) from the shift lever. |
5. | Loosen the bolts and then disconnect the shift lever (A). Tightening torque : 8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft) |
|
6. | Remove the shift cable end (A) and shift lever (B) by spreading the clips on both sides of the cable end. |
1. | To install, reverse the removal procedures. |
•
| New shift lever assembly is mounted in the 4th fixing pin. |
•
| After installation, remove the 4th fixed pin. |
•
| Check operating of lever of transaxle side when operating shift lever after assembly. (1~6,R) |
•
| If the jamming occurs at each stage when changing gears, readjust the cable length. (Refer to Manual Transaxle System - "Control Cable") |
|
Control Cable
Components and components location
1. Shift lever knob & boots 2. Shift lever assembly 3. Select cable
| 4. Shift cable 5. Retainer
|
Repair procedures
1. | Remove the air cleaner assembly and air duct. (Refer to Engine Mechnical System - "Air Cleaner") |
2. | Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery") |
3. | Loosen the bolt and then separate the engine wiring (A). |
4. | Remove the snap pin (A) and then separate the shift cable (B) and the select cable (C) from the control shaft complete. |
5. | Remove the floor console assembly. (Refer to Body - "Floor Console") |
6. | Remove the snap pin (A) and then separate the select cable socket (B). |
7. | Separate the cable socket (A) from the shift lever. |
8. | Loosen the bolts and then separate the shift lever (A). |
9. | Remove the shift cable end (A) and shift lever (B) by spreading the clips on both sides of the cable end. |
10. | Loosen the nuts and then removing the retainer (B). |
11. | Remove the control cable assembly (A) from the vehicle. |
•
| Place the shift lever and transaxle side lever in "4th" shift position and insert the lever fixing pin (A). |
|
1. | Install the retainer (A) and then tighten the nuts. Tightening torque: 11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb-ft) |
|
2. | Install the shift cable end (A) on the shift lever (B). |
3. | Install the shift lever (A). Tightening torque : 8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft) |
|
4. | Install the shift cable socket (A). |
5. | Install the select cable (B) and the snap pin (A). |
6. | Move the locker (B) in the direction of "F" with pulling the holder (A) in the direction of "P". |
7. | Install the shift cable (B) and the select cable (C) and then insert the snap pin (A). |
8. | Tighten the holder (A) to the "P" directions after fixing the rockers (B) in the "F" direction. |
9. | Install the battery and battery tray. (Refer to Engine Electrical System - "Battery") |
10. | Install the air cleaner assembly and air duct. (Refer to Engine Mechnical System - "Air Cleaner") |
11. | Remove the 4th fixing pin (A). |
12. | Install the floor console assembly. (Refer to Body - "Floor Console") |
•
| Check operating of lever of transaxle side when operating shift lever after assembly. (1~6,R) |
•
| If there is sticky feel, adjust the control cable length again. (Refer to Manual Transaxle Control System - "Control Cable") |
|
Control Shaft Complete
Description and operation
Component location
Operation principle : Control shaft assembly is operated by shifting the shift lever.
Repair procedures
1. | Set shift lever to N position. |
2. | Remove the air cleaner assembly and air duct. (Refer to Engine Mechnical System - "Air Cleaner") |
3. | Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery") |
4. | Loosen the bolt and then separate the engine wiring (A). |
5. | Disconnect the back-up lamp switch connector (A). |
6. | Remove the snap pin (A) and then separate the shift cable (B) and the select cable (C) from the control shaft complete. |
7. | Remove the control shaft assembly (A) after loosening the bolts. Tightening torque : 19.6 - 26.5 N.m (2.0 - 2.7 kgf.m,14.5 - 19.5 lb-ft) |
|
1. | To install, reverse the removal procedures. |
•
| When installing, set control shaft lever to neutral position (A). |
•
| Apply the sealant to the contact surface of transaxle and control shaft. Specified sealant : LOCTITE 5060 or equivalent |
|
|
•
| Check operating of lever of transaxle side when operating shift lever after assembly. (1~6,R) |
|
Manual Transaxle Fluid
General information
General Information1.Check & Change intervals Check & Replenishment Change ...