Components and components location

Components

1.Front door trim 2. Front door quadrant inner cover 3. Front door belt inside weatherstrip 4. Front door module 5. Front door belt outside weatherstrip

6. Front door window glass run 7. Front door frame molding 8. Front door body side weatherstrip 9. Front door side weatherstrip 10. Front door frame garnish 11. Front door hinge

Repair procedures

Adjustment

• Check the glass run channel for damage or deterioration, and replace it if necessary.

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Separate the mounting plug hole (A) from the front door module.

3.	After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.

4.	Check the glass for normal operation.

1.	After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts (B). Tightening torque : (B) : 17.7 - 33.3 N.m (1.8 - 3.4 kgf.m, 13.0 - 24.6 lb-ft)

2.	Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.

3.	Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

1.	Check that the door and body edges are parallel.

2.	Place the vehicle on a level surface before adjusting the doors.

3.

Adjust the hinges (A) : - Loosen the door mounting bolts slightly, and move the door in or out until it flush with the body. - Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary. - Place a shop towel on the jack to prevent damage to the door when adjusting the door. Tightening torque : (B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft) (C) : 37.3 - 41.2 N.m (3.8 - 4.2 kgf.m, 27.5 - 30.4 lb-ft)

4.	Grease the pivot portions of the hinges indicated.

5.	Check for water leaks.

Front Door Trim

Components and components location

Component Location

1. Front door trim

Repair procedures

Replacement

• When removing with a flat - tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components. • Put on gloves to prevent hand injuries.

1.	Using a screwdriver or remover, remove the front door quadrant inner cover (A).

2.	After loosening the mounting screws, remove the lower part of the front door trim (A) using a flat - tip screwdriver.

3.	Remove the front door inside handle cage (A).

4.	Press the lock pin, separate the connectors (A).

5.

To install, reverse the removal procedure. • Be sure to replace the clip (fastener) when re-installing after detaching the door trim. ※ In case of non-exchange, watertightness / exit problems may occur Water tightness prevention • Make sure the connector is connected properly. • Make sure the door locks / unlocks and opens / closes properly. • Replace any damaged clips (or pin-type retainers). • Make sure the glass is operated properly.

Front Door Inside Handle

Repair procedures

Removal

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Cut the heat-welded part with a knife and loosen the mounting screw (B).

3.	Remove the front door inside handle (A). • Be careful of breakage and cut the heat-welded part with a knife.

Installation

1.	Install the front door inside handle.

2.	A screw is attached to the cut heat-welded portion. • Because there is no groove to attach the screw to the heat weld, install the screwdriver in a straight line. • Front door inside handle mounting screw (A) : M5, 8mm (7ea) (B) : Existing screw (M3, 1ea)

Front Door Window Glass

Components and components location

Component Location

1. Front door window glass

Repair procedures

Replacement

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Remove the front door belt inside weatherstrip (A).

3.	Separate the mounting plug hole (A) from the front door module.

4.	Lower the glass by operating the power window switch until the glass mounting bolt is exposed in the plug hole. • Be careful not to drop the glass and/or scratch the glass surface.

5.	After unscrewing the mounting bolt as loosely as possible and completely loosening the bolt, tilt the front door window glass (A) to pull out it upwards. Tightening torque : 5.9 - 8.8 N.m (0.6 - 0.9 kgf.m, 4.3 - 6.5 lb-ft)

6.	To install, reverse the removal procedure. • Roll the glass up and down to see if it moves freely. • Adjust glass position as needed.

Front Door Module

Components and components location

Component Location

1. Front door module

Repair procedures

Replacement

1.	Remove the front door window glass. (Refer to Front Door - "Front Door Window Glass")

2.	Remove the front door outside handle. (Refer to Front Door - "Front Door Outside Handle")

3.	Remove the outside handle pad (A).

4.	Loosen the front door outside handle base mounting bolt (A). Tightening torque : 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

5.	Press the lock pin, separate the outside rear view mirror connector (A).

6.	Press the lock pin, sepatate the front door main connector (A).

7.	Loosen the front door latch mounting screws and bolts. Screw : 9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb-ft) Bolt : 8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 8.5 - 10.1 lb-ft)

8.	Loosen the mounting bolts and remove the front door module (A). Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

9.	To install, reverse the removal procedure. • Make sure connectors are connected properly and each rod is connected securely. • Make sure the door locks / unlocks and opens / closes properly.

Front Door Outside Handle

Components and components location

Component Location

1. Front door outside handle

Repair procedures

Replacement

1.	Remove the plug hole (A).

2.	Loosen the mounting screw (A) and then remove the front door outside handle (B) by sliding it forward. Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

3.	Remove the front door lock assembly (A).

4.	Disconnect the front door outside handle connector (A).

5.	To install, reverse the removal procedure. • Be sure to install the outside handle pad (A) between the outside handle and the door panel. • Make sure the connector is connected properly. • Make sure the door locks / unlocks and opens / closes properly.

Front Door Belt Outside Weatherstrip

Repair procedures

Replacement

1.	Remove the outside rear view mirror. (Refer to Mirror - "Outside Rear View Mirror")

2.	Pull down the front door window glass to the lowest level by pressing the power window glass switch.

3.	After loosening the mounting screws, remove the front door belt outside weatherstrip (A).

4.	To install, reverse the removal procedure.

• Replace any damaged clips (or pin - type retainers).

Front Door Belt Inside Weatherstrip

Repair procedures

Replacement

1.	Remove the front door trim. (Refer to Front Door - "Front Door Trim")

2.	Remove the front door belt inside weatherstrip (A).

3.	To install, reverse the removal procedure. • When installing, install it by first contacting the inside part (basis point of assembly) of arrow to door frame.

Front Door Side Weatherstrip

Repair procedures

Replacement

[Front door side weatherstrip]

1.	Loosen the front door checker (B) mounting bolt. Tightening torque : 18.6 - 28.4 N.m (1.7 - 2.2 kgf.m,13.7 - 21.0 lb-ft)

2.	Detach the clips, then remove the front door side weatherstrip (A).

3.	To install, reverse the removal procedure.

• Replace any damaged clips (or pin - type retainers).

[Front door body side weatherstrip]

1.	Detach the clips, then remove the front door body side weatherstrip (A). [LH] [RH]

2.	To install, reverse the removal procedure. • Replace any damaged clips (or pin - type retainers).

Front Door Latch

Components and components location

Component Location

1. Front door latch

Repair procedures

Replacement

1.	Remove the front door module. (Refer to Front Door - "Front Door Module")

2.	Remove the front door inside handle cage (A) by pulling it in the direction of the arrow.

3.	Separate the front door outside handle base connector (A).

4.	Separate the front door outside handle connector wiring harness (A).

5.	Remove the front door latch assembly (A) by pulling it in the direction of the arrow.

6.	Remove the front door outside handle base (A) by pushing in the lock pins located in the back.

7.	Slide the locking pin (A) in the direction of the arrow to release the lock and then remove the rod (B).

8.	To install, reverse the removal procedure. • Make sure the connector is connected properly. • Make sure the door locks / unlocks and opens / closes properly. • Replace any damaged clips (or pin - type retainers).