Symption
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Suspect area
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Remedy
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Engine misfire with abnormal internal lower engine noises
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• |
Worn crankshaft bearings
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• |
Loose or out of specification engine flywheel
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• |
Replace the crankshaft and bearings as required.
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• |
Repair or replace the flywheel as required.
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Worn piston rings
(Oil consumption may or may not cause the engine to misfire.)
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Inspect the cylinder for a loss of compression.
Repair or replace as required.
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Worn crankshaft thrust bearings
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Replace the crankshaft and bearings as required
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Engine misfire with abnormal valve train noise
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Stuck valves
(Carbon buidup on the valve stem)
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Repair or replace as required.
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• |
Excessive worn or mis-aligned timing chain
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• |
Out of specification valve clearances (MLA)
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Replace the timing chain and sprocket as required.
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Worn camshaft lobes
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Replace the camshaft and valve tappet (MLA).
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Engine misfire with coolant consumption
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• |
Faulty cylinder head gasket or other damage to the cylinder
head and engine block cooling system
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• |
Coolant consumption may or may not cause the engine to
overheat
|
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• |
Inspect the cylinder head and engine block for damage
to the coolant passages and/or a faulty head gasket.
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• |
Repair or replace as required.
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Engine misfire with excessive oil consumption
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Worn valves, guides and/or valve stem oil seals
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Repair or replace as required.
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Worn piston rings
(Oil consumption may or may not cause the engine to misfire)
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• |
Inspect the cylinder for a loss of compression.
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• |
Repair or replace as required.
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Engine noise on start-up, but only lasting a few seconds
(Check and compare with known good vehicle to determine normal condition.)
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Incorrect oil viscosity
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• |
Install the correct viscosity oil.
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Worn crankshaft thrust bearing
|
• |
Inspect the thrust bearing and crankshaft.
|
• |
Repair or replace as required.
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Upper engine noise, regardless of engine speed
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Low oil pressure
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Repair or replace as required.
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Broken valve spring
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Replace the valve spring.
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Worn or dirty valve tappet (MLA)
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Replace the valve tappet (MLA).
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Stetched or broken timing chain and/or damaged sprocket teeth
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Replace the timing chain and sprockets.
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Worn timing chain tensioner, if applicable
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Replace the timing chain tensioner as required.
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Worn camshaft lobes
|
• |
Inspect the camshaft lobes.
|
• |
Replace the camshaft as required.
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|
• |
Out of specification valve clearances (MLA)
|
• |
Worn valve guides or valve stems
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|
Inspect the valves and valve guides, then repair or replace as required.
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Stuck valves (Carbon on the valve stem or valve seat may cause the
valve to stay open.)
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Inspect the valves and valve guides, then repair or replace as required.
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Worn drive belt, idler, tensioner and bearing
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Replace as required.
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Lower engine noise, regardless of engine speed
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Low oil pressure
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Repair or required.
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Loose or damaged flywheel
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Repair or replace the flywheel.
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Damaged oil pan, contacting the oil pump screen
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• |
Inspect the oil pump screen.
|
• |
Repair or replace as required.
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Oil pump screen loose, damaged or restricted
|
• |
Inspect the oil pump screen.
|
• |
Repair or replace as required.
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Excessive piston-to-cylinder bore clearance
|
• |
Inspect the piston, piston pin and cylinder bore.
|
• |
Repair or replace as required.
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Excessive piston pin-to-piston clearance
|
• |
Inspect the piston, piston pin and the connecting rod.
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• |
Repair or replace as required.
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Excessive connecting rod bearing clearance
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Inspect the following components and repair or replace as required.
• |
The connecting rod bearings.
|
• |
The crankshaft pin journals.
|
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Excessive crankshaft bearing clearance
|
Inspect the following components, and repair or replace as required.
• |
The crankshaft bearings.
|
• |
The crankshaft main journals.
|
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Incorrect piston, piston pin and connecting rod installation
|
• |
Verify the piston pins and connecting rods are installed
correctly.
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Engine noise under load
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Low oil pressure
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Repair or replace as required.
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Excessive connecting rod bearing clearance
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Inspect the following components and repair or replace as required:
• |
The connecting rod bearings
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Excessive crankshaft bearing clearance
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Inspect the following components, and repair or replace as required:
• |
The crankshaft bearings
|
• |
The crankshaft main journals
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Engine is not cranked.
Crankshaft does not rotate.
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Hydraulically locked cylinder
• |
Coolant/antifreeze in cylinder
|
|
1. |
Remove spark plugs and check for fluid.
|
2. |
Inspect for broken head gasket.
|
3. |
Inspect for cracked engine block or cylinder head.
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4. |
Inspect for a sticking fuel injector and/or leaking fuel
regulator.
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Broken timing chain and/or timing chain gears
|
1. |
Inspect timing chain and gears.
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Material in cylinder
|
1. |
Inspect cylinder for damaged components and/or foreign
materials.
|
2. |
Repair or replace as required.
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Seized crankshaft or connecting rod bearings
|
1. |
Inspect crankshaft and connecting rod bearing.
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Bent or broken connecting rod
|
1. |
Inspect connecing rods.
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Broken crankshaft
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