Hyundai Elantra HD: Repair procedures (M5CF2) - Manual Transaxle System - Manual Transaxle System - Hyundai Elantra HD 2006–2010 Service ManualHyundai Elantra HD: Repair procedures (M5CF2)

Service Adjustment Procedure

Transaxle Gear Oil Level
Inspection
Inspect each component for evidence of leakage.
Check the gear oil level by removing the filler plug.
If the oil is contaminated, it is necessary to replace it with new oil.
1.
Remove oil filler plug(A).
2.
Check level with finger.
Oil level must be up to fill the hole, add oil until it runs over.
3.
Install filler plug.
Filler plug tightening torque :
60~80 Nm (6.0~8.0 kgf.m, 43.4~57.9 lb-ft)
Replacement
1.
With the vehicle parked on a level surface, remove the drain plug.
2.
Drain the transaxle oil after loosening the drain plug(A).
3.
Install the drain plug with new washer.
Drain plug tightening torque:
60~80 Nm (6.0~8.0 kgf.m, 43.4~57.9 lb-ft)
4.
Add new oil through the fille plug hole and, fill it just below the plug opening.
Standard oil SAE 75W/85, API GL-4
Oil capacity: 2.0 liter (2.1 US qt, 1.76 lmp qt)
Backup Lamp Switch
Inspection
1.
Disconnect the backup lamp switch(A).
2.
Check the continuity between no. 1 and 2 terminals of backup lamp switch.
When the shift lever is in reverse, there should be contunuity.
3.
If necessary, repair or replace the backup lamp switch.
Drive Shaft Oil Seal
Replace
1.
Disconnect the drive shaft from the transaxle. (see "DS" group)
2.
Using a flat-tip screwdriver, remove the oil seal.
3.
Using the special tool(09452-21200), tap the drive shaft oil seal into the transaxle.

Manual Transaxle. Components and Components Location (M5CF2)
Components (1) 1. 5th synchronizer key assembly 2. 5th synchronizer hub 3. 5th synchronizer sleeve 4. 5th double cone assembly 5. Needle roller bearing 6. 5th speed ...