Hyundai Elantra HD: Brake Pedal. Repair procedures - Brake System - Brake System - Hyundai Elantra HD 2006–2010 Service ManualHyundai Elantra HD: Brake Pedal. Repair procedures

Removal

1.
Remove the lower crash pad.(Refer to BD "crash pad")
2.
Pull down steering column shaft after removing 4 bolts.
3.
Remove the stop lamp switch connector (A).
4.
Remove the clevis pin and snap pin.
5.
Remove the brake pedal member assembly mounting nuts and then remove the brake pedal assembly.

Inspection

1.
Check the bushing for wear.
2.
Check the brake pedal for bending or twisting
3.
Check all parts for crack and wear.
4.
Check the stop lamp switch.
(1)
Connect a circuit tester to the connector (1-2 terminals) of stop lamp switch, and check whether or not there is continuity when the switch rod of the stop lamp switch is pushed in and when it is released.
(2)
The stop lamp switch is in good condition if there is no continuity when the switch rod is pushed.
Item
 Terminal
 Pushed length(A)
 Continuity
Stop lamp switch
 1-2
 2.3±0.25mm
(0.09±0.01in)
 ON→OFF
Cruise control switch
 3-4
 1.8±0.25mm
(0.07±0.01in)
 OFF→ON


Installation

1.
Installation is the reverse of removal.
Grease : LiG-2
Coat the inner surface of the bushings with the specified grease.
2.
Before inserting the pin, apply the specified grease to the joint pin.
3.
Adjust the brake pedal height and free play.(Refer to "Brake pedal & brake switch adjustment")
4.
Install the stop lamp switch.

Brake Pedal. Components and Components Location
Components 1. Member assembly bracket 2. Stop lamp switch 3. Return spring 4. Bushing 5. Brake pedal 6. Pedal pad 7. Pedal pad (only canada option item) ...

Front Disc Brake. Components and Components Location
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