Hyundai Elantra HD: Accelerator Cable. Repair procedures - Fuel Delivery System - Engine Control/Fuel System - Hyundai Elantra HD 2006–2010 Service ManualHyundai Elantra HD: Accelerator Cable. Repair procedures

Removal

1.
Disconnect the battery negative (-) cable.
2.
Remove the air intake hose.
(Refer to Engine Mechnical System - Engine & Transaxle system)
3.
Remove the accelerator cable free-play adjustment clip (A).
4.
Remove the accelerator cable retaining grommet (B) from the accelerator cable bracket.
5.
Manually open the throttle body to the Wide Open throttle (W.O.T) position and disconnect the throttle cable from the bell crank.
Damage to the accelerator cable or the cruise control cable may result if the throttle body cam is rotated by lifting up on the cable.
When disconnecting the accelerator cable from the throttle body, rotate the throttle body cam (A) only by lifting up on the cam itself.
6.
Disconnect the retaining clip (A) from the top of the accelerator pedal assembly.
7.
Remove the accelerator cable from the vehicle; the accelerator end will have to be guided out through the bulkhead access hole.

Installation

1.
Install in the reverse order of removal.
•
Install the accelerator cable end, route the cable through the accelerator pedal and snap the clip (A) into the place.
•
When installing the accelerator cable to the throttle body, be careful not to twist or bend the cable.
•
After installling the accelerator pedal, adjust the throttle cable free-play (Refer to Accelerator cable adjustment)
•
Check the cable and hose routings to ensure that they do not interfere with the throttle or cruise control cables.
•
Depress the acceleration pedal to Wide Open Throttle (W.O.T) several times to ensure proper operation.

Adjustment

1.
Turn on the ignition key, but don't start the engine.
2.
Remove the fixing clip (A) after holding for 15 seconds under IG ON condition.
3.
Adjust the position of the accelerator cable grommet (B) to secure free stroke.
(1)
Pull the grommet (B) by taking the cable cap (C) in the direction of an arrow wire tighten. until the cable wire tighten.
(2)
Push the grommet (B) by taking the cable cap (C) in the direction of an arrow stroke specification. as below free stroke specification.
Free stroke specification: 1 ~ 3 mm (0.0393 ~ 0.1181 in.)
4.
Install the fixing clip (A).

[Abnormal wire tension: No free stroke]

[Normal wire tension: Free stroke]
5.
Check the normal operation of the accelerator pedal.

Filler-Neck Assembly. Repair procedures
Removal 1. Disconnect the fuel filler hose (A), the leveling hose (B) and the vacuum hose (C). 2. Open the fuel filler door and un ...